Learn how to make your systems more efficient and safer with ATB braking motors – including alternatives and expert knowledge.
What are the main advantages of ATB braking motors in industrial applications?
ATB braking motors offer high reliability und precise stopping operations, which is crucial for applications such as conveyor belts, lifting devices, and packaging machines. Their robust design ensures a long service life even under demanding conditions.
For which explosion-prone areas are ATB braking motors certified?
Many ATB braking motors are certified according to ATEX and IECEx standards for use in gas (e.g. II 2G Ex db eb IIC T4 Gb) and dust-ex zones (e.g. II 2D Ex tb IIC T120°C Db). This makes them safe for industries such as chemical, oil & gas, and mining.
How do I choose between a mounted brake and a built-in brake for my ATB motor?
Mounted brakes offer greater flexibility for maintenance and replacement and are suitable when the brake needs to be easily accessible. Built-in brakes are more compact and often cost-effective, ideal for applications with limited installation space and when high holding force is required.
What power ranges and protection classes do ATB braking motors cover?
ATB braking motors are available in a wide power range from 0.12 kW to 800 kW . They offer protection classes up to IP66, making them dust-tight and protected against powerful jets of water, as well as insulation classes like 155(F) and 180(H).
Can ATB braking motors be operated with frequency converters?
Yes, many ATB braking motors are suitable for operation with frequency converters. This enables precise speed and torque control, which is important for modern automation systems and energy-efficient operation.
What should be particularly considered when sizing an ATB braking motor?
Die correct sizing is critical for efficiency and longevity. Factors such as the required braking torque, the switching frequency (S-operation), environmental conditions and the thermal load must be taken into account to avoid oversizing and energy wastage.
Does ATEK Drive Solutions also offer custom adaptations for drive solutions with braking motors?
Yes, ATEK Drive Solutions specializes in custom drive solutions. We combine our expertise in gear boxes, brakes, and servo motors to develop optimized systems that are precisely tailored to your application requirements, even beyond standard braking motors.
How does ATEK support in selecting the right braking motor?
ATEK Drive Solutions offers comprehensive technical consulting. Our experts analyze your specific drive task to ensure that you receive the most economical and technically suitable solution , whether it is a standard braking motor or an integrated system solution with ATEK components.
ATB braking motors offer a wide performance range (0.12 kW to 800 kW) and high protection classes (up to IP66), enabling their use in various industrial applications. Correct sizing can reduce the energy consumption by up to 20%.
For safety-critical applications, ATEX and IECEx certified ATB braking motors are available that meet the highest safety standards. The choice between mounted and built-in brakes affects maintenance flexibility and installation space; mounted brakes can, for example, reduce downtime by up to 50%. ATEK Drive Solutions not only provides components but also.
ATEK Drive Solutions liefert nicht nur Komponenten, sondern optimized drive systems. By combining braking motors with ATEK gear boxes and servo motors, overall efficiency increases of up to 10% and a reduction of variants in stock by up to 30% can be achieved.Discover the world of ATB braking motors: from technical details to application areas to the advantages of ATEK’s modular system. Find out if an ATB braking motor is the right choice for your requirements.
Are you looking for a reliable and efficient solution for your drive technology? ATB braking motors offer a variety of possibilities. Contact us at ATEK Drive Solutions, to find the optimal solution for your individual requirements.
Do you need assistance in selecting the optimal braking motor for your application?
Get a non-binding consultation now!
Introduction to ATB braking motors
ATB braking motors: A consideration for your drive technology
ATB braking motors can be an option for various drive tasks. This article explains how the right choice can contribute to the performance increase and safety of your systems, and presents ATEK’s expertise in this area.
What exactly do braking motors do in your system?
When a heavy load needs to be positioned accurately, braking motors are required. Their core function is the safe deceleration and holding of loads, which is necessary in crane applications with loads over 10 tons. Learn more about braking motors .
How do the braking technologies differ?
There are differences between braking technologies such as spring-applied brakes and permanent magnet brakes. The former, often used in ATB braking motor solutions , mechanically release on power failure, which increases safety. The choice of braking technology depends on the required dynamics and safety; some systems use electromechanical brakes for energy recovery, allowing up to 15% energy savings. Electric motors with brakes in detail.
Where are ATB braking motors typically used?
The application range of ATB motors with brakes ranges from packaging machines with over 100 cycles per minute to robust lifting devices in shipbuilding. ATB braking drives demonstrate their reliability in critical processes, for example in stage technology, where precise stopping is crucial. Discover compact brake-gear motor.Technical details and specifications of ATB braking motors
What performance dimensions do ATB braking motors ab?
ATB braking motors cover a power range of 0.12 kW to 800 kW. This range allows for use in delicate laboratory devices as well as in heavy industrial plants. Correct sizing is crucial for efficiency and lifespan; an oversized motor can consume up to 20% more energy.
- Wide power range from 0.12 kW to 800 kW for diverse applications.
- Support for network frequencies of 50 Hz and 60 Hz ensures global compatibility.
- Adaptability to voltages from 24 V to 1100 V enables use in various electrical systems.
- High protection classes up to IP66 provide reliable protection against dust and powerful jets of water.
- Availability of ATEX and IECEx certified models for safe operation in explosion-prone areas.
- Correct sizing is essential to maximize energy efficiency and extend motor lifespan.
- Specific variants such as Ex db eb IIC T4 Gb meet the highest safety requirements in critical environments.
How flexible are ATB braking drives in terms of voltage and frequency?
ATB offers solutions for markets with 50 Hz or 60 Hz mains frequency. The motors support voltages from 24 V to 1100 V. This adaptability allows for global applicability, for example for machine builders who can equip their systems worldwide with identical ATB braking motor-types and thereby simplify spare parts management.
What protection do they offer ATB braking motors against environmental influences?
Dusty production halls or humid environments pose a challenge for many motors. ATB motors with brakes are available with protection classes up to IP66, making them protected against powerful jets of water and dust-tight. The appropriate protection class significantly extends motor lifespan; in the food industry, a motor with IP65 can achieve a standby time that is years longer compared to IP54. Learn more about ATEX braking motors.
Are ATB braking motors suitable for explosion-prone areas?
ATB supplies braking motors from ATB with ATEX and IECEx certifications for gas and dust-ex zones. This is required in the chemical industry or in mining, where a spark can have severe consequences. Compliance with these standards represents a technical necessity and a safety guarantee; ATB offers variants such as Ex db eb IIC T4 Gb. For specific requirements, ATEX certified gear motors are available.
ATB braking motors in comparison: Mounted brakes vs. Built-in brakes
When is a mounted brake the better choice for your ATB motor??
If a motor’s brake needs to be quickly maintained or replaced without disassembling the entire drive, mounted brakes provide advantages. Their modular design allows for flexibility in maintenance and replacement, which can reduce downtime by up to 50% for continuously running conveyor systems. Adjusting braking motor brakes made easy.
What advantages do integrated built-in brakes from ATB offer?
For compact drive solutions with high holding force, such as in robotics applications with limited installation space, built-in brakes are often a suitable choice. They are space-saving and cost-effective integrated into the motor, which can lead to a reduction in overall weight of up to 15% in servo applications. Check out integrated brake motors an.
Mounted vs. Built-in brake: What are the key differences?
The decision between a mounted and built-in brake depends on the specific application case. Mounted brakes are more accessible due to their external mounting, while built-in brakes provide seamless integration. Accessibility, compactness, and costs must be weighed; a mounted brake may be more expensive for a braking torque of 200 Nm but is easier to replace in case of service. A flange gear motor with brake could be an option.Alternatives and spare parts for ATB braking motors
Are there direct replacement motors for ATB brake models?
Companies like Blecher Motoren GmbH offer compatible replacement motors for ATB brake models , which meet IEC standards. This facilitates replacement, as connection dimensions and performance data often match. Standardization enables easy substitution; a ATB motor? with B5 flange can often be directly replaced by a Blecher counterpart with the same flange layout.
- Compatible replacement motors that meet IEC standards are available from providers like Blecher Motoren GmbH.
- The standardization of connection dimensions and performance data significantly simplifies the replacement process.
- For a successful search for spare parts like brake pads or coils, an accurate type designation is essential.
- Online platforms like IndustrialMatrix facilitate the identification of specific ATB motors spare parts.
- ATEK Drive Solutions, as a system provider, offers a holistic view of the drive task.
- By analyzing your specific requirements, ATEK develops optimized solutions that go beyond mere motor replacement.
- ATEK solutions can include ATEK gear boxes or servomotors to increase overall efficiency.
How do you find the right spare parts for your ATB braking motor?
The search for specific spare parts like brake pads, coils, or bearings can be challenging. Online platforms like IndustrialMatrix offer detailed filters for quick identification of ATB motors spare parts. An accurate type designation is necessary for a successful search for spare parts; providing the serial number can shorten the delivery time for a spare part.
What role does ATEK Drive Solutions play in alternatives?
ATEK Drive Solutions acts as a system provider and considers the entire drive task, not just the individual ATB braking motor. We analyze your drive task and develop an optimized solution, which can include ATEK gear boxes or servomotors to increase overall efficiency by, for example, 10%. A bevel gear brake motor from ATEK can represent a beneficial alternative.Sources and distribution of ATB braking motors
Where can you ATB braking motors and accessories purchase?
ATB products are available through distribution partners and partially through direct sales. Standard components are also accessible through online platforms like IndustrialMatrix. The choice of distribution channel depends on the complexity of the request; for a single replacement motor, an online order may suffice, while for a system design, direct contact with experts like ATEK is recommended.
How important is expert advice when purchasing an ATB brake motor?
A data sheet alone does not always provide all necessary information regarding the suitability of a ATB brake motor for specific environmental conditions or the required S-operation. Experts at ATEK Drive Solutions provide comprehensive advice, to avoid misinvestments and ensure that, for instance, in applications with frequent start-stop cycles, a motor with appropriate thermal reserve is selected. A ATB braking motor is a good choice if it meets the requirements.
What added value does ATEK offer beyond mere sales?
ATEK provides more than just the sale of motors; ATEK delivers drive solutions. This can include the combination of a ATB brake motor with high-performance drives or servomotors from ATEK. The goal is to optimize the entire drive train, which, through ATEK’s modular system, can lead to a reduction in variant diversity in stock by up to 30%. Discover our brake motors and system solutions.
ATB braking motors provide a solid foundation for many applications. However, the optimal solution often arises from the interplay with system competence. ATEK supports you in finding the right solution for your specific requirements. Contact us for personalized advice.
