Light, robust, and versatile – discover the advantages of aluminum gear boxes for your drive solution.
Why should one choose aluminum gear boxes instead of traditional cast iron or steel gear boxes?
Aluminum gear boxes offer a significantly lower weight with comparable stability, leading to energy savings and improved dynamics. In addition, they have a natural corrosion resistance due to oxidation and an excellent thermal conductivity, which can extend the service life.
In which industries are aluminum gear boxes particularly beneficial?
Aluminum gear boxes they are excellent for sectors such as the food and beverage industry (thanks to hygienic design options and corrosion resistance), the robotics and automation (due to the low weight), the machine and plant engineering, the packaging industry as well as the medical technology..
Can aluminum gear boxes also withstand high loads?
Yes, by using high-strength aluminum alloys and optimized designs, they can Aluminum gear boxes also service demanding applications with high torque. Special alloys, for example, allow for a up to 25% higher torque transmission in servo applications.
What advantages does the modular construction system of ATEK offer for aluminum gear boxes?
Das The modular construction system from ATEK enables a quick configuration of millions of gear box variants, which leads to short delivery times and a high adaptability to specific customer requirements. This reduces development time and costs.
Are customized aluminum gear box solutions available at ATEK?
Yes, ATEK Drive Solutions specializes in the development of bespoke solutions for aluminum gear boxes, even in small series. This includes special dimensions, gear ratios, seals (e.g., for underwater applications up to 5 bar), or performance characteristics tailored precisely to the specific application.
How do aluminum gear boxes contribute to energy efficiency?
Through their lower weight , they reduce Aluminum gear boxes the mass to be moved, which directly leads to a lower energy consumption , especially in dynamic applications. For example, customers were able to reduce the power consumption of conveyor systems by up to 7%..
What should be particularly noted in the maintenance of aluminum gear boxes?
Correct lubrication with a lubricant tailored to aluminum and operating conditions is crucial. Regular inspections for sealing and unusual sounds help to detect problems early. The use of synthetic oils can extend maintenance intervals for high-performance helfen, Probleme frühzeitig zu erkennen. Der Einsatz von Synthetikölen kann Wartungsintervalle bei Hochleistungs-aluminum gear boxes. How does ATEK assist in selecting the right aluminum gear box?
ATEK offers
ATEK bietet comprehensive technical advice from experienced engineers. Additionally, the online product configurator facilitates a quick and error-free selection and configuration of aluminum gear boxes., to find the optimal solution for your application.
Aluminum gear boxes are characterized by significant weight savings (up to 15% in robotic arms) und natural corrosion resistance, making them ideal for dynamic applications and hygiene-sensitive areas like the food industry.
Thanks to modular construction systems and expertise in customized special solutions, aluminum gear boxes from ATEK enable a reduction of space requirements by up to 30% and optimized, quickly available drive solutions.
Modern Aluminum gear boxes integrate digital tools such as online configurators and make a significant contribution to sustainable and future-proof drive concepts through high recyclability and energy efficiency (up to 7% savings in logistics applications). Learn everything about the applications, advantages, and technological innovations surrounding aluminum gear boxes. Find out if this technology is the right choice for your requirements!
Aluminum gear boxes are becoming increasingly popular. But what makes them so special? In this article, we’ll highlight the pros and cons, areas of application, and provide you with decision-making assistance. Do you need personalized advice? Contact us atthis link diesem Link.
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Understanding aluminum gear boxes: Basics and core advantages
Aluminum gear boxes are a light, robust, and versatile option. They offer significant advantages for various drive solutions and can noticeably enhance system performance. We are happy to provide individual consultation for your specific Aluminum gear boxes requirements.
What makes aluminum special in gear box construction?
Aluminum as a material for gear boxes significantly reduces machine weight without compromising stability. The low density at high strength is crucial, as innovative lightweight solutions, for example at Handtmann Automotive in vehicle manufacturing, impressively demonstrate. Such lightweight gear boxes open up entirely new possibilities in machine and plant engineering.
Corrosion resistance as a crucial factor
The natural oxide layer of aluminum provides excellent protection against corrosion, even in wet or aggressive environments. This makes Aluminum gear boxesideal for industries like the food industry (e.g., the ATEK Z series with protection class IP69K). Learn more about our gear boxesn.
heat dissipation and design freedom.
In addition, aluminum efficiently dissipates heat, preventing overheating and extending the life of the Aluminum gear boxes . The good formability of the material allows for complex housing geometries, which is particularly appreciated in modern mechanical engineering and can shorten design cycles by up to 20%.Explore the advantages and diverse applications of aluminum gear boxes
Weight reduction: More than just a side effect
A customer in robotics was able to reduce the weight of a robotic arm by 15%. The result: aluminum gear boxes. faster cycle times and lower energy consumption schnellere Zykluszeiten und ein geringerer Energieverbrauch. ATEK Drive Solutions supports such aluminum drive solutions in improving efficiency and cost reduction for customers.
- Significant weight reduction through Aluminum gear boxes leads to faster cycle times and lower energy consumption.
- Effective corrosion protection in aluminum gear boxes., ideal for use in the beverage industry and other demanding environments.
- Hygienic design Aluminum gear boxes facilitates cleaning and prevents contamination in sensitive areas.
- The excellent thermal conductivity of aluminum gear boxes. enables more compact designs and reliable operation even under heat.
- High design flexibility through aluminum casting allows for complex and flow-optimized housing shapes for Aluminum gear boxes.
- Wide application possibilities for Aluminum gear boxes in various industries, from medical technology to packaging machines, thanks to the optimal material properties of aluminum.
Corrosion protection for demanding environments
Especially in the beverage industry, where hygiene and corrosion resistance are crucial, besides stainless steel gear boxes , coated Aluminum gear boxes-variants often provide the solution. Special hygienic design gear boxes made of aluminum in filling plants facilitate cleaning and effectively prevent contamination. The natural passive layer of aluminum provides basic protection.
Exploiting thermal advantages and design flexibility
The high thermal conductivity of aluminum enables aluminum gear boxes. more compact designs through more efficient heat dissipation. A special gear box developed by us made of aluminum for the renewable energy sector works reliably even at high ambient temperatures and has a service life that is 10% longer . Aluminum casting also allows for flow-optimized and complex shapes for the housing of the. Der Aluminiumguss erlaubt zudem strömungsoptimierte und komplexe Formen für das Gehäuse des aluminum gear box..
Industry-specific application fields of aluminum gear boxes
The fields of application for Aluminum gear boxes are diverse and range from medical technology to general machine engineering. Lightweight aluminum components in gear boxes improve, for example, the precision in machine tools. Aluminum gear boxes are ideal for dynamic applications where low weight and high strength are required. A manufacturer of packaging machines was able to increase the output of its systems by 5% by using our Aluminum gear boxes .Precisely selecting design features and materials of aluminum gear boxes
The right aluminum alloy for every requirement
For housings of aluminum gear boxes. aluminum die casting (ADC) is often used, as this material offers a good balance between strength and castability. For high-stressed parts, however, aluminum gear box. high-strength aluminum alloys are used, which exhibit excellent wear resistance. Special alloys for servo applications with allow for up to 25% higher torque transmission. aluminum gear boxes. Modular systems and compact designs realize
Our
modular construction system modulares Baukastensystem for Aluminum gear boxes allows for quick configuration, reduces delivery times, and offers high adaptability. Compact designs are crucial for aluminum gear boxes when only limited installation space is available, as in mobile robotics. A customer was able to reduce the required installation space by 30% by using our compact aluminum angular gear boxes. .
Developing hygienic design and customized solutions
The hygienic design of aluminum gear boxes. is particularly in demand in the food and pharmaceutical industries. Here, smooth surfaces, narrow-gap constructions, and easy cleanability of the aluminum gear box. are essential. ATEK develops customized special solutions for aluminum gear boxes, even in small series, such as a specially sealed Aluminum gear boxes for an underwater application that withstands pressures up to 5 bar.Actively shaping technological developments and trends in aluminum gear boxes
Further exploiting lightweight potential
The trend in aluminum gear boxes. clearly points towards lighter and simultaneously more powerful components. Through continuous research on aluminum alloys and optimized designs for Aluminum gear boxes we further exploit these potentials. By means of FEM analyses, we specifically reduce material usage, without having to accept stability losses at the lightweight metal drives . In an aerospace project, the weight of a Aluminum gear boxes-housing could be reduced by 8%.
- Continuous exploitation of lightweight construction potentials at aluminum gear boxes. through research and FEM analyses for weight reduction and performance enhancement.
- Using digitalization through tools like online product configurators for simplified and rapid selection of aluminum gear boxes..
- development towards smart Aluminum gear boxes-solutions with integrated sensors for predictive, condition-based maintenance.
- Proactive maintenance notifications from smart aluminum gear boxes. to minimize downtime and improve operational planning.
- Strong focus on sustainability at aluminum gear boxes. through the good recyclability of aluminum and energy-efficient manufacturing processes.
- Contribution to energy efficiency in various applications through lighter Aluminum gear boxes, which reduce overall energy expenditure.
Utilizing digitalization for smart Gear Box solutions
Our online product configurator allows for quick and error-free selection of suitable Aluminum gear boxes. In the future, Aluminum gear boxes will increasingly be equipped with integrated sensors for condition-based maintenance, minimizing downtime and can improve the planning of maintenance work by up to 40% through proactive system notifications.
Sustainability in focus: Recycling and energy efficiency
Aluminum is a material that can be excellently recycled, which reduces the ecological footprint of aluminum gear boxes. . Our focus is on energy-efficient manufacturing and design of aluminum gear boxes.. Lighter Gear Boxes made of aluminum significantly reduce energy expenditure in the application. For example, a customer from logistics was able to reduce the power consumption of their conveyor systems by 7% through the use of our energy-optimized Aluminium worm gear boxes.Optimize maintenance and servicing of aluminum drives
Correct lubrication as the key to longevity
Incorrect or inadequate lubrication is a common cause of Gear Box failures. At aluminum gear boxes. , the choice of the appropriate lubricant, tailored to the material and specific operating conditions, is crucial for a long lifespan. A regular inspection of the lubricant in the aluminum gear box significantly extends its service life. The use of synthetic oils can extend maintenance intervals by up to 50% in high-performancealuminum gear boxes. .
Regular inspections for early detection of problems
A regular visual inspection of aluminum gear boxes. for tightness, unusual noises, or vibrations reveals potential problems early. The early detection of small defects in the aluminum Gear Box avoids larger and costly repairs.. A fixed inspection plan, for example every 1000 operating hours, increases the reliability of your Aluminum gear boxes. ATEK offers suitable service packages for your Aluminum gear boxes an.
Professional repair for maximum performance
Repairs to aluminum gear boxes. should only be carried out by qualified professionals. Especially with aluminum gear boxes. , proper assembly and precise adherence to tolerances are important for performance. The use of original spare parts secures the performance and safety of your aluminum Gear Box.. Factory refurbishment for more complex repairs on aluminum gear boxes. can extend lifespan and reduce total operating costs by up to 30%.
Aluminum gear boxes are excellent for a variety of industrial applications where light weight, corrosion resistance, and good thermal conductivity are required. The special strength of these gear boxes made of aluminum often lies in the possibility for customized adaptation to specific customer requirements. ATEK Drive Solutions offers comprehensive expertise for individual drive solutions with aluminum gear boxes.. Contact us for advice on your Aluminum gear boxes-project.
