Learn how to make your systems safer and more efficient with ATEK’s hydraulic and pneumatic fixed caliper brakes.
What distinguishes active fixed caliper brakes from passive brakes?
Active fixed caliper brakes, such as the ATEK EB series, are service brakes, which generate braking force through externally supplied energy (e.g. pneumatic or hydraulic pressure) and are typically spring-released. They allow for a dynamic and precise control of braking force. Passive brakes (safety brakes like the ATEK EBS), on the other hand, are mostly spring-actuated and are released by energy supply – they brake in the event of a power failure.
For which applications are the active fixed caliper brakes of the ATEK EB series particularly suitable?
The ATEK EB series is well-suited for industrial applications that require dynamic, powerful, and precise braking processes . This includes machine and plant engineering, packaging machines, machine tools, and test stands. With braking forces ranging from 245 N to 340,000 N , they cover a wide range.
What advantages does hydraulic actuation offer for active fixed caliper brakes compared to pneumatic ones?
Hydraulic actuation, as seen in the larger models of the ATEK EB series (up to 340,000 N), allows for significantly higher braking forces in a comparatively compact design. It is ideal for heavy-duty applications. Pneumatic systems (ATEK EB up to 2,500 N) are often more cost-effective to purchase and easier to integrate into existing compressed air networks.
How do I benefit from ATEK’s modular system when selecting an active fixed caliper brake?
ATEK’s modular system allows for a high variety of options and rapid adaptation of active fixed caliper brakes to your specific requirements. This leads to short delivery times even for customized solutions and a optimized cost structure, since proven standard components are used.
Can active fixed caliper brakes be adapted to harsh environmental conditions?
Yes, active fixed caliper brakes can be designed for use in challenging conditions . This includes options such as special seals, corrosion-resistant materials, or customized friction material qualities. Models like the KTR-STOP® M-D are designed for operating temperatures from -20 °C to +50 °C and harsh environments.
What braking forces do ATEK’s active fixed caliper brakes cover?
ATEK offers a wide range with the EB series: The pneumatically actuated models achieve braking forces from 245 N to 2,500 N. The hydraulically actuated variants cover a range from 2,500 N to an impressive 340,000 N , suitable for light to very heavy industrial applications.
How do active fixed caliper brakes contribute to increasing production efficiency?
Through their fast response times and the precise controllability of the braking force , active fixed caliper brakes enable shorter cycle times and higher positioning accuracy in automated processes. This leads to less waste, higher throughput and an overall increased system effectiveness.
What support does ATEK provide in designing and integrating active fixed caliper brakes?
ATEK Drive Solutions provides comprehensive support as a system provider: from the technical consulting and joint design of the optimal brake to the use of the online product configurator to the development of customized special solutions. The goal is seamless integration into your drive system.
Active fixed caliper brakes are precisely controllable service brakes, ideal for dynamic industrial applications, with the ATEK EB series offering braking forces of 245 N to 340,000 N for various requirements.
They are characterized by fast response times, a high braking performance thanks to the fixed caliper design, and often a compact design ; ATEK’s modular system also allows for millions of configurations and rapid delivery times.
ATEK Drive Solutions acts as a system provider, which develops not only standard products but also customized special solutions and provides comprehensive technical consulting, resulting in a optimization of the drive systems and potentially reduced downtimes by up to 15% .Discover the benefits of active fixed caliper brakes for demanding industrial applications. From fast response times to high braking forces – we show you what matters.
Are you looking for a reliable and powerful braking solution for your industrial plant? Active fixed caliper brakes from ATEK offer the highest precision and safety. Contact us now for personalized consulting and find the optimal solution for your requirements: Contact us.
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Understand: What active fixed caliper brakes can achieve
Active fixed caliper brakes combine precision and power, enhance system performance, and make industrial processes safer and more efficient.
Introduction to active fixed caliper brakes
Active fixed caliper brakes are service brakes that generate braking force through externally supplied energy, to dynamically control movements. As service brakes, they are actively pressure-loaded and usually spring-released, allowing for sensitive regulation of braking force for repeatable actions. The focus is on operational safety and precise control. Examples: ATEK EB series (up to 340,000 N, pneumatic 245-2,500 N), KTR KTR-STOP® M-D. Passive brakes (ATEK EBS) serve as safety brakes. More about industrial brakes, fixed caliper brakes und heavy duty applications.Analyze: Optimize functionality and design features
Functionality and design of active fixed caliper brakes
Operating principle
Hydraulic/pneumatic pressure is converted into clamping force on the pads. Pistons press the pads against (ATEK EB); springs release when pressure drops (KTR-STOP® M-D: 203 kN).
Design features
Der statically mounted fixed caliper ensures even pressure distribution and high performance, reducing uneven wear. ATEK models are easy to maintain.
Hydraulic and pneumatic actuation
Pneumatics (ATEK EB 025: 2,500 N) is often more cost-effective. Hydraulics (ATEK EB 600: 340,000 N) provide higher forces. Choice based on power/infrastructure.
Modular design
ATEK’s system offers a variety of options and rapid adaptation from standard components, reducing development time/costs. KTR offers options (wear sensors).Benefit: Leverage superior advantages for your production
Advantages of active fixed caliper brakes for your production
Precise control
Direct pressure application allows for accurate dosage of the braking force, beneficial for dynamic applications (positioning). ATEK EB series improves process accuracy.
- Precise control: Direct pressure application enables accurate dosage of the braking force, improving process accuracy (e.g. with ATEK EB series).
- Fast response times: Short response times due to direct control and low moving masses reduce cycle times (e.g. KTR-STOP® M-D).
- High braking performance: The fixed caliper design ensures uniform pressure distribution and is ideal for heavy-duty applications (e.g. hydraulic ATEK EB systems).
- Compact design: Despite high performance, they are often compact, making integration easier. active fixed caliper brakes oft kompakt, was die Integration erleichtert.
- Versatility in dynamic applications: Especially beneficial for tasks requiring sensitive regulation and repeatable actions.
Fast response times
Direct control and low moving masses allow for a quick response to control signals, important for high cycle rates. KTR-STOP® M-D reduces cycle times.
High braking performance
Fixed caliper design ensures uniform pressure distribution and high braking performance. Hydraulic ATEK EB systems (up to 340,000 N) for heavy-duty applications (Rolling mill drives).
Compact design
Active fixed caliper brakes (ATEK EB series) are often compact despite high performance, facilitating integration. KTR-STOP® M-D: 203 kN at approx. 72.5 kg.Apply: Identify application areas of active fixed caliper brakes application areas
Industrial applications of active fixed caliper brakes
Use in industrial environments for reliable, controlled braking operations:
Wind power, cranes, mechanical engineering. ATEK EB series: 245 N to 340,000 N. Windkraft, Krane, Maschinenbau. ATEK EB-Serie: 245 N bis 340.000 N.
Wind turbines
As operating or azimuth brakes for rotor control/gondola alignment. Important: high braking torques, robustness. KTR-STOP® M-D is suitable.
Crane and lifting technology
Ensures precise holding/lowering of loads. Controllability minimizes load swing. ATEK also offers passive brakes for portal cranes.
Mechanical engineering
In tool, packaging, testing stands – for rapid, precise stopping/holding. ATEK EB series (e.g. 5,000 N) is dynamic, compact.Select: Define the right criteria for your brake
Selection criteria and design considerations for your brake
Braking force requirement
Accurate calculation of the braking moment (loads, inertias, deceleration) is crucial. Consider dynamic/static functions. ATEK supports (EB brake up to 340,000 N).
- Define braking force requirement: An accurate calculation of the required braking moment considering all loads, inertias, and the desired deceleration is fundamental.
- Analyze environmental conditions: Factors such as temperature extremes, humidity, dust, and chemical influences must be considered for material selection and special designs (e.g., seals).
- Plan control and integration: The type of control (hydraulic/pneumatic) and seamless integration into existing control systems and safety concepts are crucial.
- Assess maintenance friendliness: Aspects like easy lining replacement and the availability of wear indicators impact operating costs and system availability.
- Clarify functional requirements: Differentiating between dynamic control tasks and static holding functions is important for design.
- Define interfaces and control: Compatibility with existing systems and the definition of the required control signals must be ensured.
Environmental conditions
Temperature extremes, humidity, dust, and media affect functionality/lifespan. Special designs (seals, materials) available. KTR-STOP® M-D: -20°C to +50°C.
Control and integration
Type of control (hydraulic/pneumatic) and interfaces are important integration aspects. Pay attention to control signals/safety concept. ATEK offers suitable servo motor controllers.
Maintenance and upkeep
Easy maintenance and quick replacement of wear parts (linings) are economical. KTR-STOP® M-D enables easy lining replacement. Optional wear indicators.Partners: Achieve the optimal brake solution with ATEK
ATEK Drive Solutions: Your partner for active fixed caliper brakes
ATEK is a system provider and combines experience in brake systems, gear boxes, and servo motor construction for comprehensive solutions. Our modular system allows variety and quick delivery times for tailored solutions. We also develop custom special solutions (e.g., tailored linings). Compare with floating caliper brakes. We support from design to commissioning, offer consulting and an online configurator.
Active fixed caliper brakes provide precision and power for industrial braking tasks. ATEK Drive Solutions assists with selection and implementation. Contact us for individual consulting.
