ATEK Drive Solutions

12V Gear Boxes: The Ultimate Solution for Your Drive Technology?

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Discover the versatility and performance of 12V gear motors for industrial use, model making, and more – including expert tips for selection.

What is the main advantage of a 12V gear motor from ATEK for industrial applications?

The main advantage lies in the combination of compact design, energy efficiency at 12V voltage, and the ability to deliver high torque precisely. ATEK also offers modular systems and custom adaptations for optimal integration.

What types of gearboxes does ATEK offer for 12V motors, and when should I choose each?

ATEK offers bevel, planetary, worm, and spur gearboxes. The choice depends on the application: planetary gearboxes for high torques in confined spaces, worm gearboxes for high reductions and self-locking, bevel gearboxes for 90° deflection.

Can ATEK customize 12V gear motors for specific installation situations or performance requirements?

Yes, ATEK specializes in custom special solutions. This includes special shafts, custom mounting flanges, integrated brakes, encoders, or special coatings, even for small series.

How does the operating mode, e.g., S2 short-time operation, affect the selection of a 12V gear motor?

The operating mode is crucial for the thermal design. S2 short-time operation means the motor is designed for intermittent use and requires cooling phases. For continuous operation (S1), larger motors or additional cooling measures such as forced ventilation may be necessary.

What role does the IP protection class play in selecting a 12V gear motor for my production environment?

The IP protection class (e.g., IP55 for gearboxes, IP40 for motors) indicates how well the motor is protected against the ingress of foreign bodies (dust) and water. A higher protection class is required in harsh or damp industrial environments .

Does ATEK also offer suitable controls for 12V gear motors?

Yes, ATEK offers appropriate motor controls, such as the PLN series, which allows for infinitely variable speed control and adjustment of acceleration/deceleration ramps for 12V DC gear motors.

How does ATEK support me in designing the right 12V gear motor for my application?

ATEK offers comprehensive technical consulting and support in design.Our experts help you configure the optimal drive solution based on your specific requirements for torque, speed, and installation situation..

Are 12V gear motors from ATEK suitable for continuous operation (S1)?

Many standard 12V gear motors are designed for S2 short-time operation. For continuous operation (S1), special designs or adaptations such as integrated forced ventilation may be required, which ATEK can also implement as a system provider.

12V gear motors combine compact DC motors with gearboxes for customized torque and speed, ideal for mobile and industrial applications with limited voltage. ATEK offers millions of configuration options through a modular system. The right selection is based on

Die richtige Auswahl basiert auf torque, speed, size, and mode of operation (e.g., S2). Custom adaptations such as special shafts or brakes can simplify the system integration by up to 20% and increase the service life.

Professional installation according to VDE 0105/IEC 364 and the utilization of manufacturer expertise, as provided by ATEK, are crucial for safe operation and optimal performance, which can reduce unplanned downtimes by up to 15%. This article highlights everything you need to know about 12V gear motors: from technical details to the diverse applications and key selection criteria. Find the perfect motor for your project!

Are you looking for a reliable and compact drive for your application? 12V gear motors offer a wide range of options. Learn more about the benefits and find the right solution for your individual needs. Feel free to contact us for personal advice at

Dieser Artikel beleuchtet alles, was Sie über 12V Getriebemotoren wissen müssen: von den technischen Details über die vielfältigen Einsatzmöglichkeiten bis hin zu den wichtigsten Auswahlkriterien. Finden Sie den perfekten Motor für Ihr Projekt!

Sie suchen einen zuverlässigen und kompakten Antrieb für Ihre Anwendung? 12V Getriebemotoren bieten eine breite Palette an Möglichkeiten. Erfahren Sie mehr über die Vorteile und finden Sie die passende Lösung für Ihre individuellen Anforderungen. Kontaktieren Sie uns gerne für eine persönliche Beratung unter this link.

Do you need assistance selecting the optimal 12V gear motor for your application?

Find the drive solution now!

Understand the basics of 12V gear motors for your project

12V gear motors: A consideration for drive technology

Choosing the right drive is an important step in the project. This article covers 12V gear motors, explains selection criteria, and highlights their versatility.

Introduction to 12V gear motors

What makes a 12V gear motor?

Ein A 12V motor with gearbox is a compact drive solution for systems with limited voltage. It combines a DC motor and a gearbox for high torques at customized speeds, ideal for mobile/battery-powered applications. ATEK Drive Solutions offers modular construction systems for this purpose.

The core advantages

of their appeal lie in compact design, 12V energy efficiency, and precise load movement. These features are advantageous in robotics (critical space/energy consumption). DC gear motors are often a suitable choice.

Differentiation and typical application scenarios

Such drive solutions with 12V are suitable for applications with simple power sources and torque increase needs. Less suitable for high voltage applications or very high speeds without gearbox adaptation. Typical examples are vending machines with many daily cycles.Decipher functionality and designs for optimal performance

Functionality and designs of 12V gear motors

The basic structure explains

Ein DC gear motor 12V uses a 12V DC motor and a gearbox (e.g., worm/planetary gearbox) that reduces speed and multiplies torque. Precise tuning of both components is key to performance.

  • Combines a 12V DC motor with a gearbox for power adjustment.
  • The main function is to reduce speed while increasing torque.
  • The precise tuning of motor and gearbox is crucial for performance.
  • Important gearbox types include spur, planetary, worm, and bevel gearboxes, which are selected based on the requirement profile.
  • Technical aspects such as operating modes (e.g., S2 short-time operation for intermittent use) and IP protection classes (e.g., IP55 for dust and spray water protection) are relevant selection criteria.

Important gearbox types at a glance

Spur gearboxes are cost-effective. Planetary gearboxes offer high torques in a small space. Worm gearboxes allow for high reductions, often with self-locking (advantageous for 12V lifting applications). Bevel gearboxes change the direction of drive.

Understanding technical data: Operating modes and protection classes

Many such 12-volt gear motors are designed for S2 short-time operation (overheat protection) (e.g., 0.14kW motor). IP protection class (e.g., IP55) indicates environmental suitability. Details in the data sheet.Explore the diverse application areas of 12V drives

Application areas of 12V gear motors

Industrial applications in compact formats

Industrially, 12V drives with gearboxes are used in a variety of ways: conveyor belts (packages up to 15 kg), adjustment mechanisms in packaging machines. Reliability and adaptability are crucial.

Mobile and precise applications

Outside of industry: model making, caravans (pumps, antennas). Low voltage makes it suitable for mobile, battery-powered applications. Medical technology: adjustable beds (e.g., 12V motor, 50 Nm).

Special applications and niche markets

Special application sites: stage technology, solar panel tracking (12 V motor for precision/efficiency). Flexibility through gearbox types (e.g., worm gear) expands possibilities. ATEK Drive Solutions develops special solutions.Make the right choice with these decisive criteria

Selection criteria for the right 12V gear motor

Torque and speed

Torque and target speed must match the application. Oversizing is costly, undersizing leads to failure. Load profile analysis is necessary (e.g., 5 Nm at 100 rpm).

  1. Precisely define the required torque and target speed for your specific application.
  2. Conduct a careful load profile analysis to avoid costly oversizing or performance-reducing undersizing.
  3. Consider the maximum available size and the specific mounting conditions at the installation site.
  4. Check compatibility with existing systems and the need for standard or special flanges for integration.
  5. Evaluate the need for additional functions such as integrated brakes, especially for safety-relevant applications or holding functions.
  6. Consider encoders for applications that require precise position feedback or speed control.
  7. Choose a suitable motor control (DC motor control) to realize infinitely variable speed adjustments and more complex control tasks.

Size, mounting, and integration

Dimensions and mounting options are often limiting. Modular systems (e.g., from ATEK) offer flange variant diversity. Check standard flanges or special solutions.

Additional functions: brakes, encoders, and control

For safety/precision, motors with brakes/encoders are often necessary. Suitable DC motor control e.g. PLN series allows for stepless speed adjustment. Features increase initial costs but improve performance.Benefit from special solutions and custom motor adaptations

Utilize special solutions and individual adjustments

Tailored shafts and housings

If standards do not fit, manufacturers (e.g. ATEK Drive Solutions) offer custom shafts/coatings. Adjustments simplify integration, increase lifespan. Special shafts can be matched to couplings.

Optimized cooling and gear combinations

In case of heat development/special power transmission requirements, forced ventilation can increase thermal endurance (S1 operation). The combination of different types of gears enables specific transmission characteristics.

The value of consulting and engineering

With complex requirements, manufacturer expertise is valuable. Technical consulting avoids mistakes, helps find the right drive solution. ATEK assists in design for optimal adaptation (Electric motor with gearbox).Ensure safety and longevity through correct installation

Ensure safety instructions and professional installation

Qualification is crucial

Work on electric drives requires trained personnel (VDE 0105, IEC 364). This secures individuals, avoids damage. Improper installation leads to failure/shortened lifespan.

The importance of proper installation

Professional installation: correct assembly, electrical connection (wiring diagram), safety measures check. Important: Alignment, stress-free load connection. Errors cause vibrations, wear, reduction of efficiency.

Regular maintenance and inspection

Despite low maintenance, regular inspection is advisable. Check connections, pay attention to noises/temperatures. This helps with early problem detection and extends lifespan (e.g. 0.25kW motor).

The selection of a suitable 12-volt geared motor requires care. With knowledge and support, a suitable drive solution can be found. Quality and expertise are important for long-lasting performance. We are available for individual consulting.

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