Minimal noise development, maximum precision – ATEK Drive Solutions for demanding stage technology
Why are quiet gear boxes so important for stage lifts?
Quiet gear boxes are crucial, to avoid disturbing the atmosphere of a performance with unwanted background noise. ATEK develops gear boxes that can achieve sound pressure levels below 40 dB(A) , enabling near-silent operation, which is particularly valued in quiet bevel gear boxes for stage lifts. appreciated.
What makes ATEK bevel gear boxes particularly quiet for stage applications?
ATEK relies on a combination of helical bevel gears and spur gears for smooth tooth engagement, precise manufacturing (e.g., surface roughness < Ra 0.2 µm), FEM-optimized, rigid housing constructions to avoid resonances and special lubricants. This can reduce noise emissions by up to 5 dB(A) and contact noise by up to 15%..
Can ATEK also supply custom bevel gear boxes for specific requirements of stage lifts?
Yes, ATEK specializes in the development of custom gear boxes.Thanks to our modular system with over one million possible configurations and our expertise in drive technology, we can tailor gear boxes precisely to the individual needs of quiet bevel gear boxes for stage lifts. e.g., a state theatre, where a noise reduction of 5 dB(A) was achieved for a revolving stage.
How does ATEK ensure high precision and reliability of its gear boxes for stage lifts?
ATEK achieves high precision through features such as an angular accuracy of ±0.05 degrees for bevel gears and a running accuracy of 99.8% for lifting gear boxes. Reliability is ensured through robust constructions, high-quality materials, compliance with relevant standards such as the DGUV regulation 17 and optional redundant safety brakes with response times of less than 0.2 seconds. What advantage does condition monitoring offer in ATEK’s gear boxes for stage lifts?
Welchen Vorteil bietet Condition Monitoring bei ATEKs Getrieben für Bühnenhebebühnen?
The condition monitoring systems used by ATEK continuously monitor parameters such as temperature, vibrations, and oil quality. This can increase the warning time before potential failures by up to 70% and thus improve the availability of a lift from about 98% to over 99.5% and reduce maintenance costs.
What role does the type of gearing play in minimizing noise in stage gear boxes?
The type of gearing is crucial. Helical spur gears, which are often standard in ATEK stage solutions, significantly reduce noise (often by 3-6 dB) compared to straight-cut gears, as they allow for a smoother and more continuous tooth engagement. This is a key factor for quiet bevel gear boxes for stage lifts..
ATEK Drive Solutions develops quiet bevel gear boxes for stage lifts., which achieve sound pressure levels through optimized design and precise manufacturing below 40 dB(A) and can reduce noise emissions by up to 5 dB(A), ensuring disturbance-free performances. Through a
Durch ein modular system and the capability to develop custom gear boxes, ATEK offers highly customized and precise drive solutions (e.g., angular accuracy ±0.05 degrees, running accuracy 99.8%) for the specific requirements of stage applications.
Innovative technologies such as condition monitoring increase the operational safety and availability of ATEK stage gear boxes (increased availability from 98% to >99.5%), complemented by compliance with safety standards (e.g., DGUV regulation 17) and quick response times of safety systems.Discover how ATEK Drive Solutions is revolutionizing the acoustics and performance of stage lifts with innovative bevel gear boxes. Learn more about noise-optimized designs, material selection, and custom solutions.
The perfect staging requires technology that stays in the background – especially acoustically. ATEK Drive Solutions offers you whisper-quiet bevel gear boxes, specially designed for the high demands of stage lifts. Contact us at href=”/contact” to discuss your individual requirements.
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Introduction to quiet bevel gear boxes for stage lifts.
A quiet operation of stage lifts is necessary, as unwanted noises can impair the effect of dramatic moments. The acoustics of a performance should not be disturbed by background noise; ATEK develops gear boxes that achieve sound pressure levels below 40 dB. Such drives enable nearly silent operation in opera houses, which is especially valued when using quiet bevel gear boxes for stage lifts. . Further information can be found at noise-reduced gear motors..
The development of quiet bevel gear boxes for stage lifts presents specific challenges. It is important to find a balance between the capacity to handle high loads, ensuring high precision, and minimizing noise development. This requires thoughtful approaches, such as those ATEK realizes with its modular system (over 1 million configurations). As an example, for a state theater, the noise emission of a revolving stage could be reduced by 5 dB(A) by using optimized custom gear boxes. Basics of bevel gear boxes
Grundlagen von Stirn-Kegelradgetrieben
Spur and bevel gears work together to enable quiet and efficient movement: spur gears transmit rotational movements while bevel gears redirect them. Spur gears and bevel gear boxes form an effective combination; ATEK bevel gears are characterized by robustness and high angular accuracy (±0.05 degrees). Modern manufacturing processes and careful material selection at ATEK gear boxes help to reduce the noise emissions traditionally associated with spur gears by up to 5 dB(A) – an important aspect for quiet bevel gear boxes for stage lifts..
- synergy of spur and bevel gears for quiet, efficient motion transmission.
- ATEK bevel gears: distinguished by robustness and precision (angular accuracy ±0.05 degrees).
- Reduction of noise emissions by up to 5 dB(A) through modern manufacturing and material selection at ATEK.
- Helical spur gears as standard in ATEK stage solutions for significant noise reduction (3-6 dB).
- Smoother tooth engagement in helical gears as a key to noise reduction.
- Importance of helical precursors in bevel gear motors for quiet operation, especially in quiet bevel gear boxes for stage lifts..
The type of gearing has a significant impact on performance and acoustics. Helical spur gears, which are standard in ATEK stage solutions, significantly reduce noise (often by 3-6 dB) through a smoother tooth engagement. This property is crucial for the realization of quiet bevel gear boxes for stage lifts. Our bevel gear motors are often equipped with helical precursors to utilize this effect.Principles of design for quiet bevel gear boxes
The optimization of tooth shapes for nearly inaudible operation is a complex process, which is central to quiet bevel gear boxes for stage lifts. Through precise calculations, the use of helical bevel gears, and optimized engagement angles, ATEK reduces contact noise by up to 15%. Durch präzise Berechnungen, den Einsatz schrägverzahnter Kegelräder und optimierte Eingriffswinkel werden bei ATEK die Kontaktgeräusche um bis zu 15% reduziert. Our drive technology, allows for precise adjustment of tooth corrections. Additionally, materials like special plastics and processes like precision grinding (resulting in a surface roughness < Ra 0.2 µm) minimize friction and sound generation, supporting the development of quiet bevel gear boxes for stage lifts. .
The gear box housing can actively contribute to noise reduction and plays an important role. FEM-optimized, rigid housing constructions and the use of damping elements prevent the formation of resonances at ATEK and reduce sound radiation by 3-5 dB. Additionally, special synthetic lubricants with additives can further reduce noise development by 2-4 dB while increasing the lifespan of the gear boxes by up to 25%. These measures are crucial for the performance of quiet bevel gear boxes for stage lifts.. Further information on these aspects can be found at gear boxes and motors..Applications in stage lifts and ATEK’s expertise
Technicians expect high precision and quiet operation from drives in modern stage productions. In addition to reliability, an inconspicuous, disturbance-free movement is crucial; ATEK supplies, for example, lifting gear boxes for orchestra pits that move loads of up to 10 tons and exhibit a running accuracy of 99.8%. Our gear boxes, including specialized quiet bevel gear boxes for stage lifts., enable the quiet and reliable movement of main stages (up to 5t, <45 dB(A)) and scenery (with speeds of 0.5 m/s).
- High precision and low-noise operation as primary requirements in the stage area, especially for quiet bevel gear boxes for stage lifts..
- reliability and imperceptible movements for undisturbed performances.
- ATEK lifting gear for orchestra pits: Moving up to 10 tons, synchronization accuracy of 99.8%.
- Quiet and reliable drive of main stages (e.g. up to 5t, <45 dB(A)) and scenery through the use of quiet bevel gear boxes for stage lifts..
- compliance of the ATEK stage gear with safety standards such as DGUV Regulation 17.
- Optional redundant safety brakes with response times of under 0.2 seconds.
- Increased safety level through double spring arrangements in braking systems.
Safety is a primary criterion in dynamic stage applications. ATEK stage gear complies with standards such as DGUV Regulation 17 and can optionally be equipped with redundant safety brakes that achieve response times of under 0.2 seconds. These braking systems, often an integral part of quiet bevel gear boxes for stage lifts., often use double springs to ensure an increased safety level. Information about our servo motor-supported drivetrain solutions includes details on integrated system safety features.Innovative technologies and a forward-looking approach
Digitalization enables proactive maintenance concepts for gearboxes. Condition monitoring systems, as used by ATEK, monitor parameters such as temperature, vibrations, and oil quality. This can increase warning time before potential failures by up to 70%. As a result, the availability of a lift platform equipped with a quiet bevel gear for stage lift platforms can be increased from approximately 98% to over 99.5% and maintenance costs can be reduced.
The development of customized, of quiet bevel gear boxes for stage lifts is accelerated by the use of digital tools. Simulation software is used at ATEK to optimize gearbox design, which can shorten development times for custom gear boxes. by 30-40% and ensure performance. Processes such as additive manufacturing (3D printing) support the rapid creation of prototypes and the realization of lightweight housings, which can be, for example, 20% lighter and have 15% improved cooling. Expertise in drive technology, is significant for these advances, especially in developing low-noise drives for stage lift platforms.
The realization of quiet bevel gear boxes for stage lifts. is based on precision engineering and a comprehensive understanding of systems. Careful detail optimization is a crucial factor. ATEK Drive Solutions has the expertise to develop advanced drive solutions for noise-sensitive stage applications, including the provision of quiet bevel gear boxes for stage lifts..Conclusion: ATEK’s commitment to quiet bevel gears for stage lift platforms
Continuous development in the field of stage technology places high demands on all components, especially on the drive systems. Quiet bevel gears for stage lift platforms are not only a technical detail but a decisive factor for the success of every performance, ensuring an undisturbed and immersive experience for the audience. ATEK understands this necessity and is dedicated to perfecting these specialized gearbox solutions.
With a profound understanding of the acoustic and mechanical challenges, ATEK develops innovative and reliable bevel gears for use in stage lift platforms, which set standards in noise reduction, precision, and durability. The combination of advanced design, high-quality materials, and customer-oriented solutions makes ATEK a preferred partner for demanding stage projects worldwide that rely on quiet drive technology. Contact us to learn more about how our quiet bevel gear for stage lift platforms can optimize your next production.
