Discover the advantages of right-angle gearboxes with high reduction ratios for your most demanding applications.
What is a high-reduction right-angle gearbox and where is it typically used?
Ein high-reduction right-angle gearbox is a type of gearbox that redirects power or rotational direction by 90 degrees with a significant increase in output torque while simultaneously reducing the speed. It is typically used in applications that require high torque in a compact installation space such as in robotics, automation technology, packaging machines, or machine tools.
What crucial advantages do modern high-reduction right-angle gearboxes offer compared to traditional worm gearboxes?
Modern high-reduction right-angle gearboxes, often designed as bevel gear or bevel planetary gearboxes, primarily offer a significantly higher efficiency (often >90%) compared to worm gearboxes (often only 50-70%). This leads to lower energy consumption, less heat generation and often a more compact design at comparable performance. Moreover, they often allow for a higher dynamics.
What maximum reduction ratios can be achieved, for example, with ATEK VCE servo right-angle gearboxes?
The ATEK VCE servo right-angle gearboxes, a combination of bevel and planetary stages, can achieve reduction ratios of up to 400:1 . This high reduction in a compact unit enables new design possibilities and the use in applications with extreme torque and speed reduction requirements.
How is the high reduction achieved in these compact right-angle gearboxes?
The high reduction is usually achieved through a multi-stage design . A common method is the combination of a bevel gear stage for the 90-degree deflection and a first reduction stage, followed by one or more downstream planetary gear stages. This modular principle, as used by ATEK, allows for a high power density and variety of variants.
Are high-reduction right-angle gearboxes generally maintenance-intensive?
Modern high-reduction right-angle gearboxes are often designed for low maintenance or even maintenance-free . This is achieved through high-quality materials, precise manufacturing and lifetime lubrication with special greases or oils. For example, ATEK VCE gearboxes are designed for a lifetime (L10h) of over 15,000 operating hours .
Can ATEK Drive Solutions also provide custom high-reduction right-angle gearboxes for special requirements?
Yes, ATEK Drive Solutions specializes in developing both standard products and custom special solutions for high-reduction right-angle gearboxes. This ranges from adaptations for shaft ends or mounting interfaces to complete redesigns for extreme environmental conditions or specific performance requirements, even in small series.
What role does lubrication play in the performance and lifespan of high-reduction right-angle gearboxes?
Lubrication plays a crucial role. It minimizes friction and wear of the gears and bearings, dissipates heat, and protects against corrosion. The selection of the right lubricant (oil or grease) and the type of lubrication (e.g., immersion or grease lubrication) are critical for achieving the rated lifespan and maintaining performance, especially under full load and at variable temperatures.
How do high-reduction right-angle gearboxes contribute to increasing energy efficiency in industrial plants?
Through their high efficiency, which often exceeds 90% in modern bevel gear-based solutions, high-reduction right-angle gearboxes minimize energy losses in the drive train. Replacing older, less efficient gearboxes (e.g., worm gearboxes) with such solutions can significantly reduce the energy consumption of a machine or system and thus lower operating costs and improve sustainability.
High-reduction right-angle gearboxes are key elements for compact drive solutions, enabling a 90-degree power deflection mit with high torque increase (e.g., up to 400:1 with ATEK VCE) and are thus used in demanding industrial applications such as robotics and automation.
The transition to modern high-reduction right-angle gearboxes can increase efficiency compared to traditional worm gearboxes from about 50-70% to up to 96%, leading to significant energy savings and a reduction in total operating costs (TCO).
In addition to a wide standard range, specialized manufacturers like ATEK Drive Solutions offer tailored high-reduction right-angle gearboxes that are optimally adapted to individual requirements regarding performance, installation space, and environmental conditions through custom adaptations. Learn everything about high-reduction right-angle gearboxes: from technical details to application areas to advantages over worm gearboxes. Find the optimal solution for your drive train!
Are you looking for an efficient and space-saving solution for high reductions? High-reduction right-angle gearboxes offer a compelling alternative to traditional worm gearboxes. Contact us at
Erfahren Sie alles über hochübersetzende Winkelgetriebe: von den technischen Details über die Anwendungsbereiche bis hin zu den Vorteilen gegenüber Schneckengetrieben. Finden Sie die optimale Lösung für Ihren Antriebsstrang!
Sie suchen nach einer effizienten und platzsparenden Lösung für hohe Übersetzungen? Hochübersetzende Winkelgetriebe bieten eine überzeugende Alternative zu herkömmlichen Schneckengetrieben. Kontaktieren Sie uns unter ATEK Drive Solutions, to find the ideal solution for your specific requirements.
Do you need assistance in selecting the optimal high-reduction right-angle gearbox for your application?
Request individual consultation now!
Understand: Master the basics of high-reduction right-angle gearboxes
High-reduction right-angle gearboxes: performance and compactness
Industrial applications often require high performance with minimal space. This article explains how drive technology can increase efficiency and optimize space and presents advanced gearbox solutions such as the high-reduction right-angle gearboxes .
High-reduction right-angle gearboxes combine 90-degree power deflection with torque amplification. Their use can simplify overall designs. Compact robotic arms achieve movements that would otherwise require larger drives; they are often core components. Winkelgetriebe mit hoher Übersetzung Bewegungen, die sonst größere Antriebe erforderten; sie sind oft Kernkomponenten.
High reductions, compactly realized through a high-reduction right-angle gearbox, save installation space and weight of machines. This reduces material and assembly costs. In packaging lines, every saved millimeter increases efficiency, for instance, by achieving cycle times under one second. Learn more about right-angle gearboxes.
The main difference in a high-reduction right-angle gearbox is the significantly higher reduction ratio, often achieved through multi-stage designs (bevel/planetary stages). Standard gearboxes provide about 5:1, specialized versions like high-reduction right-angle gearboxes often 50:1. ATEK VCE gearboxes can reach up to 400:1 as high-reduction right-angle gearboxes, enabling new designs.Analyze: Learn about the functioning and designs of high-reduction right-angle gearboxes for top performance
High reductions, as are typical for a high-reduction right-angle gearbox usually arise from combining gearbox principles: bevel stages for deflection, planetary stages for high reduction. This modularity allows for flexible adaptation. ATEK VCE servo gearboxes use this for high-reduction right-angle gearboxes reductions up to 400:1. Details about bevel gearboxes.
- Combination of various gearbox principles, such as bevel and planetary stages, characteristic of many high-reduction right-angle gearboxes.
- High modularity, allowing for flexible adaptation to specific requirements, is an advantage of high-reduction right-angle gearboxes.
- Achieving very high reductions, for example, up to 400:1 with ATEK VCE servo gearboxes designed as high-reduction right-angle gearboxes .
- Efficient connection of 90-degree power deflection with high power density, a feature of high-reduction right-angle gearboxes.
- Achieving high efficiency, often over 90%, at a high-reduction right-angle gearbox, which lowers energy costs.
- Superiority of modern bevel gear solutions, often designed as high-reduction right-angle gearboxes compared to older worm gearboxes in terms of efficiency.
The bevel/planetary stage combination, often the heart of a high-reduction right-angle gearbox, combines direction change with power density and efficiency. Result: compact design, good power transmission. Such solutions for high-reduction right-angle gearboxes often achieve >90% efficiency, reduce energy costs. Specifically: efficient hypoid gearboxes, which can also achieve high reductions.
Worm gearboxes often have lower efficiency, leading to energy losses and heat – a disadvantage compared to a modern high-reduction right-angle gearbox. Older ones are often replaced by bevel gear solutions available as high-reduction right-angle gearboxes. Eppinger demonstrates with bevel pinion gearboxes, a form of high-reduction right-angle gearboxes, up to 96% efficiency (vs. 50-70% with worm gearboxes).Optimize: Utilize technical details for durability and precision in high-reduction right-angle gearboxes
Materials (e.g., case-hardened steel, aluminum/cast iron) and precise manufacturing (including tooth flank grinding) are relevant for the performance of a high-reduction right-angle gearbox . Material pairing minimizes wear, maximizes lifespan. Ganter GN 3971 (steel), an example of compact right-angle gearboxes, transmits up to 10 Nm at small dimensions; for higher requirements, often high-reduction right-angle gearboxes are used.
Lifetime lubrication (special greases/oils) is essential for long operating times of a high-reduction right-angle gearbox . Lubrication selection is critical for performance under load, especially in a high-reduction right-angle gearbox. VCE gearboxes, designed as high-reduction right-angle gearboxes, are rated for >15,000h (L10h) at -10°C to +90°C.
Modern designs for high-reduction right-angle gearboxes maximize torque density through optimized tooth geometries and multi-staging. System stiffness is important for precision, a core feature of high-performance high-reduction bevel gearboxes. Patent DE29611805B4: Pinion core diameter ≥ 2x tooth height to prevent breakage; this is taken into account in the design of high-reduction right-angle gearboxes considered.Application: Identify industry-specific potentials for high-reduction bevel gearboxes
In robotic arms and handling systems enable high-reduction right-angle gearboxes dynamic, precise movements. E.g. Automotive manufacturing: Robots position heavy components with sub-millimeter accuracy; gearboxes with high reduction and low backlash, such as those high-reduction right-angle gearboxes provide, are needed. Precision gearboxes for robotics.
- enabling dynamic and precise movements in robotic arms and handling systems through the use of high-reduction right-angle gearboxes.
- ensuring reliability and durability in packaging and conveyor systems, often through robust high-reduction right-angle gearboxes.
- providing high stiffness and precision for tool heads and feed drives in machine tools, a strength of high-reduction right-angle gearboxes.
- minimizing backlash for sub-millimeter accurate positioning in automotive manufacturing, for which special high-reduction right-angle gearboxes are developed.
- ensuring precise cycles and avoiding costly production failures in filling systems through the use of reliable high-reduction bevel gearboxes.
- improving surface quality of workpieces and enhancing processing quality through precise high-reduction right-angle gearboxes.
Packaging/conveyor systems demand from a high-reduction right-angle gearbox reliability and durability for precise cycles. Failure stops production, causing costs. E.g. Rotating tables in filling systems (thousands of cycles/day, high precision), which rely on the performance of high-reduction right-angle gearboxes . Compact gearboxes for packaging machines.
In tool heads/feed drives deliver high-reduction right-angle gearboxes stiffness/precision for machining. The choice of the right high-reduction bevel gearbox affects workpiece surface quality. Eppinger solutions, often high-reduction right-angle gearboxes, frequently replace worm gears and increase processing quality by up to 15%.Configure: Systematically select the appropriate high-reduction bevel gearbox
The selection of a high-reduction right-angle gearbox requires analysis of load profile, dynamics, and required reduction. Load peaks influence the choice of gearbox, especially in the case of a high-reduction bevel gearbox. ATEK Online Configurator helps with the specification of high-reduction right-angle gearboxes for torques up to >100 Nm and reductions (e.g. 60:1).
Dimensions/mounting options are crucial for the integration of a high-reduction right-angle gearbox (retrofit/compact designs). Flexible mountability saves integration time/costs when implementing a high-reduction bevel gearbox. Ganter GN 3971/3975 offer many holes for such right-angle gearboxes. For heavy loads: High-torque hypo gearboxes, often a form of high-reduction right-angle gearbox.
A high efficiency (>90%) in a high-reduction right-angle gearbox lowers energy costs. Long lifespan (L10h >15,000h) reduces maintenance/downtime. TCO is relevant, not just the purchase price for the high-reduction bevel gearbox.
ATEK Drive Solutions develops customized special solutions for high-reduction right-angle gearboxes (also small series) for specific requirements. This includes adapted shaft ends to new concepts for extreme conditions (e.g. < -20°C), where a standard high-reduction bevel gearbox is insufficient.Innovate: Actively shape future trends in high-reduction bevel gearboxes
Sustainability in high-reduction right-angle gearboxes is implemented through efficiency optimization. Replacement of old worm gears with bevel gear solutions (up to 96% efficiency, e.g. Eppinger), which are often designed as high-reduction right-angle gearboxes is a step. Higher efficiency saves costs/resources, reduces CO2 footprint, an important aspect of modern high-reduction bevel gearboxes.
Sensor integration for condition monitoring/predictive maintenance is increasing in high-reduction right-angle gearboxes zu. Such intelligent gearboxes could report maintenance needs early. This can reduce failures/costs by up to 70% (studies). Modular industrial gearboxes can also serve as a basis for high-reduction right-angle gearboxes .
Research (e.g. curve gearing, Patent RU2402707C1; composite materials) aims at weight reduction/performance enhancement in high-reduction right-angle gearboxes. Prototype of a high-reduction bevel gearbox (curve gearing): 1500 Nm at 3.8 kg, high power density.
High-reduction right-angle gearboxes offer high torques in a small space and enhance efficiency. The selection and configuration of the appropriate high-reduction right-angle gearbox are crucial. Professionals advise on drive projects with high-reduction right-angle gearboxes.
