Discover the world of electric motors: From basics to custom solutions for your success.
How does the choice of the right electric motor affect the efficiency and costs of my production facility?
Die optimal selection of an electric motor can increase plant efficiency by up to 15% and significantly reduce operating costs.. A wrong choice leads to energy waste and increased maintenance costs.
What advantages do modern servomotors from ATEK offer for precise industrial applications?
ATEK servomotors enable highest precision (<0.1mm positioning accuracy) and dynamic controls, making them ideal for machine tools, robotics, and packaging systems, where exact movements and fast cycle times are required.
Why are energy efficiency classes (IE classes) for electric motors so important and how can I benefit from them?
Higher IE classes (e.g. IE4, IE5) mean significantly lower energy losses and thus lower electricity costs. An IE4 motor can save hundreds of euros annually compared to an IE2 model and often pays for itself in less than two years. und amortisiert sich oft in weniger als zwei Jahren.
My company needs customized drive solutions. Can ATEK Drive Solutions assist here?
Yes, ATEK specializes in customized special solutions, even in small series. Thanks to our modular system and decades of experience, we can tailor drive solutions precisely to your requirements. .
How does ATEK support me as a system provider for the entire industrial drive train?
ATEK not only supplies individual components but also complete system solutions consisting of gearboxes, brakes, and motors. This ensures optimal coordination of all parts, simplifies your procurement, and secures highest performance..
What role does digitalization play in modern electric motors and how can I benefit from it?
Digitized electric motors enable intelligent controls, predictive maintenance and process optimization. This can reduce downtime by up to 25% and significantly reduce increase overall equipment effectiveness..
What distinguishes ATEK Drive Solutions from other providers in the field of drive technology?
ATEK combines decades of experience mit with new competence in servomotors, offers a modular system for millions of configurations and fast delivery times, develops customized special solutions and does all this at a very good price-performance ratio..
My operation has specific requirements for hygiene or explosion-proof motors. Does ATEK offer solutions for this?
Yes, ATEK offers special motor designs such as hygienic design motors for the food industry or explosion-proof motors (Ex motors) for demanding environments to ensure safety and compliance. strategic selection
Die strategische Auswahl of the right electric motor is crucial and can increase the plant efficiency by up to 15% as well as significantly reduce the total operating costs..
Understanding different motor types and energy efficiency classes (IE classes) is essential for optimal performance and cost savings; switching to IE4 motors can save over €8,000 in electricity costs annually..
Future trends such as digitalization and sustainability shape the development of electric motors, with connected systems reducing downtime by up to 25% and ATEK Drive Solutions supporting you with innovative system solutions. Learn everything about electric motors: how they work, types, applications, and how ATEK Drive Solutions can help you find the optimal solution for your requirements.
Electric motors are the heart of modern drive systems. Are you looking for an efficient and reliable solution for your application? ATEK Drive Solutions offers you comprehensive expertise and tailored electric motors. Contact us now without obligation
Erfahren Sie alles über Elektromotoren: Funktionsweise, Typen, Anwendungen und wie ATEK Drive Solutions Ihnen helfen kann, die optimale Lösung für Ihre Anforderungen zu finden.
Elektromotoren sind das Herzstück moderner Antriebssysteme. Sie suchen nach einer effizienten und zuverlässigen Lösung für Ihre Anwendung? ATEK Drive Solutions bietet Ihnen umfassende Expertise und maßgeschneiderte Elektromotoren. Nehmen Sie jetzt unverbindlich Contact us!
Do you need the perfect electric motor for your specific application?
Now inquire about individual drive solutions!
Understand electric motors: Foundations for your industrial success.
Optimally designed electric motors increase plant efficiency by 15%. These electric drives convert electrical energy into mechanical energy. Motor choice affects costs, productivity. ATEK Drive Solutions (stock: ~500,000 parts) delivers components quickly. Each E-motor meets specific requirements. Electric motors are competitive factors.
The development of Electric motors ranges from Jacobi’s boats to today’s complex drive systems. Control technology is essential for flexibility and precision. Frequency converters reduce energy consumption (conveyor belts: -20%). Coordination of motor, gearbox, and control maximizes efficiency and lifespan.
###The invisible heroes of your production
Industrial plants use many electric motors. Optimal motor per application is crucial. E.g. ATEK hygienic design motors.
###More than just horsepower: Efficiency counts
The operation saved >€12,000/year (IE4 instead of IE1). Efficient motors pay for themselves quickly.
###The foundation: Electromagnetic force
Electric motors uses magnetic fields for movement. Basic understanding helps in motor selection.Decipher motor types: Make the right choice for your application.
Servomotors meet precision requirements (machine tools). Many Electric motors use induction. Stator, rotor, power supply, field control determine performance. DC motors: Carbon brushes; BLDC/three-phase motor-variants: electronic commutation (less maintenance, longer lifespan). ATEK offers servomotors..
- The choice of motor type at Electric motors affects costs, energy consumption, and maintenance.
- Key components such as stator, rotor, and field control determine the performance of these electric drives.
- DC motors (DC) offer good starting torque and easy speed control.
- AC motors (AC), such as asynchronous motors, are robust and low-maintenance.
- Servomotors enable highest precision and dynamic controls.
- Stepper motors are suitable for precise angular movements.
- BLDC and three-phase motors with electronic commutation reduce maintenance and extend lifespan.
- Gearmotors are used for applications with high torque requirements.
Optimized motor designs for every application. The choice of the right type of electric motor affects costs, energy consumption, and maintenance. Asynchronous motors are Electric motors widely used. Permanent magnet synchronous motors: higher efficiencies. ATEK provides consultancy for DC motor-applications.
###DC motors (DC motors): The classics
DC motors, an important category of Electric motors, are suitable for medical technology pumps. Good starting torque, easy speed control. Cost-effective despite wearing parts.
###AC motors (AC motors): The workhorses
AC motors are robust Electric motors for long conveyor belts. Asynchronous motors: robust, low-maintenance. Synchronous motors for exact speeds.
###Specialists in detail: Stepper, servo, and gear motors
Servomotors: Positioning accuracy <0.1mm. Stepper motors: angular movements; servomotors: dynamic control.Gearmotors, often combined with Electric motors, deliver high torques.Maximize applications: Utilize the potentials of electric motors.
ATEK drive solutions reduced cycle times (packaging machines -12%). Electric motors are fundamentally important across industries. Important: Coordination of the drive train. These electric drives power pumps, fans. ATEK: System provider (gearboxes, brakes, motors), standard to special (Ex motors).
E-vehicle motors, a special form of Electric motors, achieve efficiencies >90%. Mobile applications: high starting torque, regenerative braking, compactness. Household appliance motors: Efficiency, longevity. Washing machine motors: quieter, more economical. MRT: low disturbance motors.
###Industrial powerhouses: From pumps to machine tools
ATEK three-phase motors, powerful Electric motors, for cement mill applications. Heavy industry: Reliability, robustness, long maintenance intervals for these drive systems.
###Mobile revolution: Electric vehicles and more
Forklift E-motors: >2x nominal torque. High starting torques: Advantage in mobile machines and electric vehicles that rely on efficient electric motors.
###Invisible helpers in everyday life: Household appliances
BLDC motor: vacuum cleaner +20% suction power, -5dB. Household motors, often compact electric motors, are compact, quiet, and energy-efficient.Increase energy efficiency: Reduce costs with the right classes
IE4 instead of IE1-motors: -€8,000 electricity costs/year (food industry). EN 60034-30 defines IE classes (IE1-IE5) for Electric motors. Higher IE classes mean less energy loss and lower operating costs for electric motors. An IE4 motor saves hundreds of euros annually compared to an IE2 model. ATEK assists with payback calculations. electric motors buy: strategically.
- Energy efficiency classes (IE1 to IE5) for Electric motors are defined in the EN 60034-30 standard.
- Higher IE classes result in lower energy losses and operating costs for electric drives.
- The use of motors higher IE classes (e.g. IE4) can save significant electricity costs annually.
- Legal requirements, such as the EU Ecodesign Directive, tighten the minimum efficiency requirements for Electric motors.
- high-efficiency electric motors (IE4/IE5) often pay for themselves in less than two years.
- Considering the life cycle costs is crucial for the economic efficiency of investments in efficient Electric motors.
- Der Kauf von electric motors should occur strategically, with the IE class being an important factor.
Minimum efficiency requirements for Electric motors are increasing. EU: IE2-motors often only permissible with frequency converters. Regulations reduce energy consumption/CO2. high-efficiency electric motors (IE4/IE5): more expensive, but economically viable (amortization <2 years). ATEK advises on regulations/solutions for your Electric motors.
###Understanding IE Classes: From IE1 to IE5
Waterworks: -18% energy/m³ by switching from IE2 to IE4 electric motors. Higher IE class in an electric motor: less losses, lower operating costs.
###Legal Requirements: A Must for the Environment
EU Ecodesign regulation: stricter minimum efficiency (IE3 often standard for new Electric motors). Regulations promote more efficient drive technologies.
###Economics in Focus: Amortization Calculation
Textile operation: IE4 electric motor pays off against IE3 after 18 months. Lifecycle costs: The premium for more efficient electric motors is compensated by savings.Optimize manufacturing processes: Ensure quality and performance
Automotive supplier: 50,000 die-cast motor housings/year for Electric motors. Housing manufacturing first. Manufacturing methods based on volume, costs, materials. Die casting enables lightweight motors. ATEK: Precision for quality/durability in gear boxes and motors.
The connection of the lamination stack in the electric motor affects efficiency. Insulated electrical sheets minimize eddy current losses. Connection maintains magnetic properties, ensuring stability. Laser welding: -10% losses. Stator: winding/impregnation. Rotor: accuracy is critical for the performance of Electric motors.
###The Housing: Protection and Stability for the Electric Motor
Stainless steel precision cast housing for Electric motors: Corrosion resistance (>15 years). Material/manufacturing determines the application/robustness of the motor.
###Lamination Packs: The Heart of Efficiency in Electric Motors
Lamination thickness (0.35-0.5 mm) reduces eddy current losses in the electric motor. processing lowers iron losses (5-8%), which increases the efficiency of the electric drive.
###Stator and Rotor: Precision in Copper and Iron for Powerful Electric Motors
High-speed spindles: balanced rotors (>60,000 rpm). Precise manufacturing of these core components of electric motors determines performance/efficiency/smooth operation.Recognize future trends: Drive innovations in drive technology
Logistics: -25% downtime through connected Electric motors and condition monitoring. The development of Electric motors focuses on energy efficiency through new materials and technologies. Digitization/Industry 4.0: smart control, predictive maintenance, optimization of drive systems. Sensors in the electric motor with brake report wear. Sustainability is important in modern Electric motors .
- Continuous increase in energy efficiency of Electric motors through new materials and technologies (e.g., EC motors).
- Digitization and Industry 4.0 allow smart controls, predictive maintenance, and process optimization for Electric motors.
- advancements in electronics and microcontrollers lead to more compact, intelligent, and adaptive drive systems, especially in Electric motors.
- Integrated drives, often based on Electric motors, simplify installation and increase system efficiency.
- Sustainability shapes the development of Electric motors through environmentally friendly materials, recyclable designs, and circular economy.
- Condition monitoring and sensor technology, for example in electric motors with brake, improve reliability.
- Research focuses on pioneering technologies such as AI-controlled motors and drives without rare earths.
Self-configuring AI-motors: a perspective for future Electric motors. advancements (electronics/microcontrollers): compact, intelligent, adaptive electric drives. Integrated drives: less installation, more efficiency. ATEK: modular systems, special solutions for Electric motors. Research: motors without rare earths.
###Increasing Efficiency in Electric Motors: Always One Step Ahead
EC motors, a design of Electric motors: -70% energy consumption (fans). New concepts/materials increase the efficiency of electric motors.
###Digitization: The Smart Electric Motor as Drive
Servo controllers: >100 parameters real-time optimization for Electric motors. Sensor technology/connectivity make electric motors data suppliers.
###Sustainability: Responsibility for the Future of Electric Motors
Modern Electric motors are over 90% recyclable. Environmentally friendly materials, production, circular economy shape sustainable electric drives.
The technology of Electric motors is constantly evolving and offers enormous potential. Selection and design are crucial. ATEK Drive Solutions supports you in realizing optimal solutions with Electric motors.
